Equipment Diagram

Below diagram represents the basic inner architecture of our BTS series. BFGS, ES and EVT series differ from below diagram.

BTS-Module-Diagram

Front Panel

Below front panel goes the classic layout, including universal holder and a 164 air socket for some other types of clamp.

Front-Panel

Battery Clamp

Neware provides various kinds of battery clamps, such as: universal holders, alligator clips, polymer clamp, ring terminal connector and other types specified by customers. Here, only the common 4 types listed below for your reference.

	Universal holder. For any batteries with their polar on the other sides, and the battery case is hard enough for the clamp. Basically, there are 2 types of voltage sensing probe –sharp and round, and 2 types of polarity layout-positive up and positive bottom. This provides you 4 options for your choice. Sharp voltage sensing probes may leave visible but harmless scratches on the battery, but provides you better contact with the battery.
	Alligator clamp. 2 couples of wire provided for 4-wire connection – Voltage and current couple. Normally, the bolder wires present current cables, red stands for positive, black for negative.
	Polymer clamp. This is specially designed for polymer battery, providing good operation and contact with battery tabs, and also causing no distortion for battery tabs.
	Ring connector. We provide standard and non-standard ring connectors.

Battery Clamps

Electricity Connection

Before you power the equipment, you must pay enough attention to the electricity requirements – power voltage, maximum power requirement and also the wires’ polarities, L means this wire is a Live wire, N Neutral wire, E Earth wire.

Communication Connection

There is a black RJ45 port on the rear panel of the equipment, using an RJ45 cable to connect the equipment to the host computer. You can connect them straight together, or through some other LAN devices like router, switch or hub. If you are using MODE #1 from below diagram and your equipment is of BTS 3000 or BFGS, this RJ45 cable should be crossover cable. Straight through or crossover cable will always function by using MODE #2, or by using MODE #1 but your equipment is of some other product series.

Communication-Connection

Straight through and crossover RJ45 cable wiring is illustrated as below.

RJ45-Cable-Wiring

Battery Connection

If you are connecting the channel wire to the battery, you should take good care of below 2 factors.

• Current: Your connection to the fixture should be good contacted. Current carrying capacity should also be well considered while you are conducting any extension to the current wire, pay special attention to the joint points.
• Voltage: Every channel we have 2 couples of wire for the battery connection. Your voltage sensing point should be better when located at the very polar points of the battery.

Battery Connection
1) Battery should be correctly connected to the channel output clamps with good contact. Improper connection will result in battery damage or some other loss.
2) A battery with its voltage higher than the voltage range of the equipment you are connecting to is not permitted. This will damage the equipment.
3) If the equipment has a voltage output range or your battery voltage is larger than 36V (minimum safety voltage to human, different from standards), you should take great caution to operate both equipment channel and the battery you are going to test.